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1300mm Fully Automatic Wire Mesh Loom Machine with PLC Control System for Precision Weaving

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Anping Weaver Wire Mesh Equipment Manufacturing Co., Ltd.

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1300mm Fully Automatic Wire Mesh Loom Machine with PLC Control System for Precision Weaving

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Brand Name :	APBWR
Model Number :	1300B
Certification :	ISO9001
Price :	$5000-50000
Payment Terms :	T/T,L/C
Supply Ability :	1000+ /year
Delivery Time :	14-21Days

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1300mm Fully Automatic Wire Mesh Loom Machine with PLC Control System for Precision Weaving

1. Core Features

Shuttleless Weft Insertion: Adopts straight-line weft feeding without shuttles, ensuring smooth mesh surface and minimal defects.
Single-Motor Drive: Integrated 2.2kW motor controls all movements for synchronized operation.
Auto Warp/Weft Compensation: Automatic tension adjustment for warp feeding and mesh take-up.
Breakage Auto-Stop & Alarm: Halts and alerts immediately if warp/weft wires break, with fault display.
Wide Wire Adaptability: Compatible with soft ferrous metal, stainless steel, copper, lead wire and organic fibers.
Compact & Stable Structure: Low center of gravity design reduces vibration and noise (≤75dB).
Precision Weaving Range:
- Wire diameter: 0.04–0.45mm (plain weave); 0.0063–0.25mm (twill weave)
- Mesh density: 20–260 mesh/inch (plain); up to 600 mesh/inch (twill)
- Weaving width: 1300mm (1.3m)
- Speed: 76–120 RPM (crankshaft speed)

2. Key Advantages

High Efficiency: 76–120 RPM speed delivers 30–50% higher output than shuttle looms.
Superior Mesh Quality: Small shedding opening creates flat, bright-spot-free mesh with uniform pore size.
Cost-Effective: Low energy consumption (2.2kW motor) and minimal maintenance reduce operational costs.
Easy Operation: User-friendly control panel with CNC options for quick parameter adjustments.
Long Service Life: Robust steel frame and wear-resistant components ensure 10+ years of reliable use.
Import Substitution: Matches international standards, replacing expensive imported looms.

3. Applications

Woven mesh from the 130B loom is widely used in:

Filtration: Oil, chemical, pharmaceutical and food processing filters.
Industrial Screening: Mining, construction and grain grading sieves.
Aerospace & Electronics: Precision screens for avionics and electronic components.
Architecture: Decorative mesh, security screens and facade panels.
Automotive: Cabin air filters and oil filter screens.
Agriculture: Crop protection nets and irrigation filters.

4. Technology & Working Principles

Core Technology

Shuttleless Weft Insertion: Linear weft feeding via rapier or air jet eliminates shuttle-related wear and noise.
Mechanical shedding: Crankshaft-driven heddle frames create warp openings for weft insertion.
Auto Tension Control: Spring-loaded tensioners maintain consistent warp/weft tension.
Breakage Detection: Sensors monitor wire continuity; triggers stop/alarm on breakage.

Working Principle

Warp Preparation: Vertical warp wires are mounted on a beam and fed through heddle frames.
Shedding: Heddle frames move up/down to create a triangular opening (shed) between warp wires.
Weft Insertion: Weft wire is fed horizontally through the shed via shuttleless mechanism.
Beat-Up: Reed pushes the newly inserted weft tightly against the woven fabric.
Take-Up: Finished mesh is wound onto a take-up roll at a synchronized speed.
Continuous Cycle: Process repeats to produce uniform mesh rolls up to 500m long.

5. Production Process

Wire Selection: Choose suitable material (stainless steel, copper, etc.) and diameter.
Warping: Wind warp wires onto a beam with uniform tension and spacing.
Machine Setup:
- Install warp beam and thread wires through heddles and reed.
- Set mesh density, wire tension and weaving speed via control panel.
- Load weft wire spools onto the weft feeder.
Test Weaving: Run a 1–2m test piece to check mesh uniformity and adjust parameters.
Mass Production: Start continuous weaving; monitor for wire breaks or defects.
Quality Inspection: Check mesh size, wire tension and surface finish.
Cutting & Packaging: Cut mesh to required lengths and roll/pack for delivery.

6. Operation Methods

Pre-Operation

Check all components for wear or damage; lubricate moving parts.
Verify wire spools are securely mounted and tensioned correctly.
Set parameters (mesh count, speed, tension) based on product specifications.

Running Operation

Start the machine via the main power switch; initiate the weaving cycle.
Monitor the control panel for fault alerts (wire break, tension error).
Check mesh quality regularly; adjust tension or speed if needed.
Refill weft spools and replace warp beams when depleted.

Post-Operation

Stop the machine and cut power; clean debris from the loom.
Lubricate bearings, gears and guide rails.
Record production data (output, defects, maintenance) for tracking.

7. Precautions

Safety

Operators must wear protective gear (gloves, goggles) to avoid wire cuts.
Keep hands clear of moving parts (heddles, reed, take-up roll) during operation.
Never open safety covers while the machine is running.

Maintenance

Lubricate moving parts daily; replace worn components every 3–6 months.
Clean wire guides and tensioners weekly to prevent buildup.
Inspect electrical wiring monthly for damage or loose connections.

Operational

Avoid over-tightening wires to prevent breakage and machine strain.
Do not run the machine at maximum speed for extended periods.
Use only recommended wire materials and diameters to avoid damage.
Train operators thoroughly before independent use.

1300mm Fully Automatic Wire Mesh Loom Machine with PLC Control System for Precision Weaving

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